Metamaterials have long been associated with the idea that “stronger is better.” These synthetic materials are designed with microscopic structures that give them exceptional properties. The focus has predominantly been on creating metamaterials that are stronger and stiffer than traditional materials. However, there is a trade-off – the stiffer the material, the less flexible it becomes.
In a recent breakthrough, MIT engineers have developed a new method to fabricate a metamaterial that combines strength with stretchiness. The base material used is typically rigid and brittle, but through precise printing of intricate patterns, a structure is formed that is both robust and flexible.
The research, published in Nature Materials, introduces a novel approach to metamaterial design. By incorporating a combination of stiff microscopic struts and a softer woven architecture, the engineers created a “double network” structure using a plexiglass-like polymer. This innovative material can stretch over four times its original size without fully breaking, unlike traditional polymers that lack stretch and easily shatter.
The potential applications of this new double-network design are vast. It can be adapted to other materials such as ceramics, glass, and metals to create stretchy yet tough materials. These materials could be utilized in tear-resistant textiles, flexible semiconductors, electronic chip packaging, and scaffolds for tissue repair.
Lead researcher Carlos Portela envisions a future where this new approach to metamaterials opens up exciting possibilities. The ability to print a double-network metal or ceramic with enhanced properties like increased energy absorption and stretchability could revolutionize various industries.
Inspired by the properties of hydrogels, the team integrated a double-network design into their metamaterial. This involved combining a rigid lattice-like structure with a woven network of coils, both made from the same acrylic plastic. Through meticulous printing using two-photon lithography, samples of the new material were tested under stress to evaluate their performance.
The results were promising, with the double-network design demonstrating exceptional stretchability and toughness. Strategic introduction of defects in the material further enhanced its resistance to tearing, showcasing a unique combination of stiffness and toughness.
The researchers have developed a computational framework to aid engineers in predicting the performance of metamaterials based on their design. This blueprint could be instrumental in creating tear-proof textiles and fabrics with enhanced properties.
The potential for applying this approach to other materials, making them multifunctional by incorporating different polymers with varied responses to stimuli like temperature, is an exciting next step for the research team. By exploring new avenues for materials design, they aim to push the boundaries of what is possible with metamaterials.
In conclusion, the groundbreaking work by MIT engineers in developing a strong and stretchy metamaterial opens doors to a new realm of possibilities in material science and engineering. The innovative double-network design paves the way for the creation of resilient, versatile materials with a wide range of applications.