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Silicon Flash > Blog > Innovations > Flexible Circuits: Room-Temperature Printing with Electronic Ink
Innovations

Flexible Circuits: Room-Temperature Printing with Electronic Ink

Published June 4, 2025 By Juwan Chacko
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4 Min Read
Flexible Circuits: Room-Temperature Printing with Electronic Ink
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Summary:

  1. Researchers from KAIST and Seoul National University have developed electronic ink for room-temperature printing of variable-stiffness circuits.
  2. The ink combines printable viscosity with excellent electrical conductivity, enabling the creation of high-resolution multilayer circuits.
  3. This technology opens up possibilities for next-generation wearable, implantable, and robotic devices.

    Rewritten Article:

    Variable-stiffness electronics have emerged as a cutting-edge technology, offering the flexibility for devices to transition between rigid and soft modes based on their application. Gallium, a metal known for its unique properties in transitioning between solid and liquid states, has shown promise for such applications. However, challenges such as high surface tension and low viscosity have hindered its widespread use in manufacturing processes.

    A collaborative team of researchers from KAIST and Seoul National University has made significant progress by developing electronic ink that allows for the room-temperature printing of circuits capable of switching between rigid and soft modes. This breakthrough represents a major advancement towards the development of next-generation wearable devices, implantable technologies, and advanced robotics.

    Led by Professor Jae-Woong Jeong from KAIST, Professor Seongjun Park from Seoul National University, and Professor Steve Park from KAIST’s Department of Materials Science and Engineering, the team published their groundbreaking work in the prestigious journal Science Advances. The newly developed ink offers a unique combination of printable viscosity and exceptional electrical conductivity, paving the way for the creation of complex, high-resolution multilayer circuits comparable to commercial printed circuit boards (PCBs).

    Traditional electronics are often limited by fixed form factors, either rigid for durability or soft for wearability. With the increasing demand for devices that can adapt their stiffness to different contexts, variable-stiffness electronics have become increasingly crucial. The innovation by the research team provides a solution to this challenge by utilizing gallium, a metal that exhibits stiffness variations between its solid and liquid states.

    By utilizing a pH-controlled liquid metal ink printing process, the researchers were able to disperse micro-sized gallium particles into a hydrophilic polyurethane matrix, resulting in a stable, high-viscosity ink suitable for precise printing. Post-print heating triggers the gallium particles to form electrically conductive networks with tunable mechanical properties, enabling the creation of printed circuits with fine feature sizes, high conductivity, and a remarkable stiffness modulation ratio.

    The applications of this technology are vast and promising. The team demonstrated its capabilities by developing a multi-functional device that transitions between a rigid portable electronic device and a soft wearable healthcare device depending on the situation. Additionally, they created a neural probe that adjusts its stiffness during surgical insertion and softens inside brain tissue, showcasing the ink’s potential for biomedical implants.

    Professor Jeong expressed the significance of this research, highlighting how the innovative technology overcomes longstanding challenges in liquid metal printing. By controlling the ink’s acidity, the team successfully connected printed gallium particles electrically and mechanically, enabling the fabrication of high-resolution circuits with tunable stiffness at room temperature. This breakthrough opens up new avenues for future personal electronics, medical devices, and robotics.

    In conclusion, the development of this electronic ink marks a significant step forward in the field of variable-stiffness electronics, with the potential to revolutionize the way we interact with technology in various domains. The research published in Science Advances sheds light on the possibilities of creating advanced, adaptable devices that can cater to diverse user needs and applications.

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TAGGED: Circuits, electronic, flexible, Ink, Printing, RoomTemperature
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