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Silicon Flash > Blog > Regulation & Policy > Revolutionizing Thermal Management: The Power of Two-Phase Liquid Cooling
Regulation & Policy

Revolutionizing Thermal Management: The Power of Two-Phase Liquid Cooling

Published December 20, 2025 By Juwan Chacko
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8 Min Read
Revolutionizing Thermal Management: The Power of Two-Phase Liquid Cooling
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Data centers are facing a critical challenge as AI workloads continue to generate heat levels that traditional air-cooling systems struggle to manage. The increasing rack densities, now exceeding 70 KW, have led to a fundamental shift in thermal management strategies within data centers.

One solution that is gaining traction in mainstream data center operations is two-phase liquid cooling. This advanced cooling method utilizes phase change physics to handle extreme heat loads that conventional water-based systems cannot effectively manage. While the promise of two-phase liquid cooling is significant, factors such as integration complexity, supply chain constraints, and a lack of familiarity among operators have hindered widespread adoption.

Recent developments, however, indicate a shift towards embracing two-phase liquid cooling technologies. Companies like DarkNX and OptiCool Technologies are leading the way with plans to deploy innovative cooling solutions in their data centers. This transition marks a move from experimental trials to full-scale production deployments, signaling a turning point in the industry.

Two-phase liquid cooling offers a substantial advantage by leveraging phase change physics rather than relying solely on mechanical force. When dielectric fluid encounters heat sources, it transitions from a liquid to a vapor, absorbing thermal energy during the phase change. This mechanism allows two-phase systems to handle heat loads that would overwhelm traditional single-phase water-based cooling systems.

The improved safety profile of two-phase liquid cooling is another key advantage. Dielectric fluids are non-conductive, meaning leaks pose no risk of damaging servers. This enhanced safety feature makes two-phase liquid cooling a reliable choice for data center operators.

Deploying two-phase cooling systems requires balancing performance gains with integration complexities. Retrofitting existing data centers with two-phase systems can be challenging, requiring additional infrastructure and monitoring mechanisms to manage phase behavior. However, companies like OptiCool Technologies have addressed these challenges by designing modular systems that offer flexibility in deployment and compatibility with existing cooling systems.

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In conclusion, the adoption of two-phase liquid cooling in data centers is on the rise, driven by the need to effectively manage escalating heat levels generated by AI workloads. The physics advantage, safety profile, and integration trade-offs of two-phase liquid cooling make it a compelling choice for data center operators looking to enhance their thermal management strategies and improve overall efficiency. As the industry continues to evolve, the ROI calculus for two-phase cooling becomes increasingly favorable, with metrics like Power Usage Effectiveness (PUE) playing a crucial role in evaluating the effectiveness of these innovative cooling solutions.

Traditional air-cooled data centers typically operate with PUE values ranging from 1.3 to 1.6, depending on factors like climate and facility design. In contrast, two-phase cooling zones can achieve impressive pPUE values as low as 1.05 to 1.10, thanks to reduced fan loads and decreased reliance on mechanical cooling systems.


“The return on investment becomes highly attractive when high-density racks are necessary, as liquid systems enable more computational power per square meter and reduce the need for chillers,” Le Scornet noted.


Roberts provided a comprehensive comparison of OptiCool’s offerings. When compared to CRAC and CRAH units, two-phase cooling systems consume less power and require minimal maintenance. “This reduction in annual operating costs can lead to savings of up to 90% compared to traditional airflow management,” he explained.


Claman highlighted the efficiency benefits achievable at scale. “If I have secured a power envelope of 100 MW or even a gigawatt, I can utilize more of that for computing,” he emphasized. “In a 100 MW data center wasting 10 MW might not be significant, but in a 500 MW or a gigawatt facility, those savings could be substantial.”

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From Proof of Concept to Production


The transition from testing to full-scale implementation of two-phase cooling systems is picking up pace. According to Claman, the majority of Accelsius’s current projects now focus on production opportunities rather than proof-of-concept situations. “A year ago, most were still in the proof-of-concept stage,” he remarked. “Now, many are moving towards building new data centers with confidence in the technology.”


This shift indicates a growing trust in two-phase cooling technology. Accelsius has strategically targeted early adopters outside the traditionally conservative data center industry – businesses willing to assess the technology based on its merits. “We seek out early adopters who thoroughly examine the information, evaluate the data, consider the solutions, and make objective comparisons,” Claman stated.


Notably, interest is arising from sectors that previously steered clear of water-based cooling systems due to fears of potential failures. “We are seeing a surge in interest from sectors that were once hesitant about water-based solutions,” Claman pointed out, including “FinTech, high-frequency trading, banking, and airlines that cannot afford a catastrophic failure in their data centers.”

The Importance of Recycling in Preserving the Environment

Recycling is a crucial practice that plays a significant role in preserving the environment and ensuring a sustainable future for generations to come. By reusing materials and reducing waste, recycling helps to conserve natural resources, reduce pollution, and decrease the overall carbon footprint of our society.

One of the key benefits of recycling is the conservation of natural resources. Many of the materials we use in our daily lives, such as paper, plastic, and metal, are derived from finite resources that can be depleted over time. By recycling these materials instead of extracting new resources from the earth, we can help to preserve forests, reduce mining activities, and protect valuable ecosystems.

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Additionally, recycling helps to reduce pollution by diverting waste from landfills and incinerators. When organic waste decomposes in landfills, it releases methane, a potent greenhouse gas that contributes to climate change. By recycling materials such as food scraps and yard waste through composting, we can reduce the amount of organic waste sent to landfills and decrease the emission of harmful gases into the atmosphere.

Furthermore, recycling plays a critical role in reducing our carbon footprint. The production and transportation of goods consume energy and emit greenhouse gases that contribute to global warming. By recycling materials instead of manufacturing new products from raw materials, we can significantly reduce the energy consumption and emissions associated with the production process.

In conclusion, recycling is a vital practice that benefits both the environment and society as a whole. By conserving natural resources, reducing pollution, and decreasing our carbon footprint, recycling helps to create a more sustainable future for all living beings on Earth. It is essential that we all do our part to recycle and support initiatives that promote a circular economy and responsible consumption.

TAGGED: cooling, liquid, management, Power, revolutionizing, thermal, TwoPhase
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